Lenze 8615E Manuel d'utilisateur

EDB8600UE-V009 00392929 hze Operating Instructions Inverter Drives 8600 series Varian f Dancer-position control with Torque control

lenze

6.4S-shaped ramp generator characteristicFor the ramp generator of the main setpoint you tan select twodifferent characteristics under Cl 34:l linear

7Overload protections-_7.1Overload protection of the frequency controller(Lt monitoring)The frequency controllers have an output current monitoring to

C:odeCZl20lame‘unction for319Parameter (Factoty setting is printed in bold)ForC119=-0-.-l-.o-Monitoring not active-l-Monitoring active, sets trip-2-Mo

8.2 LanguageUnder code CO98 you tan select the language of the display texts.The Standard setting is German.CodetNameParameter (Factory setting is pr

9Dancer-Position control9.1Application examples9.1.1 Winding drivesl Dancer-Position control with and without diameter Pilot control ofcentre winder-W

-9.1.2 Line drivesl Dancer-Position control with and without Pilot control of the lineSpeedl Dancer-Position control with Speed adaptation and Pilot c

9.2Control structure of dancer-Position control with Pilot controlfor winding drivesThe following figure Shows the control structure of the dancer-Pos

The controller divides the Speed setpoint by the actual windingdiameter. The Speed setpoint tan either be provided by a JOGvalue, an analog input term

9.5Adjustment of analog inputsl Offset adjustment of the analog input terminals 7/8 (setpointinput 1) and terminals 1/2 (setpoint input 2):-Adjustment

-The following codes at-e important for the setting of the analoginputs:--:ode--;025:026--:027-->046,;040;05’1--IameWselection:incoderZonstant for;

Planning1Features of the 8600 seriesvariant dancer-Position controlIn addition to numerous Standard functions, this variant offersvarious functions wh

9.6 Selection of the configorationThe setting of CO05 determines which input channels and whichcontrols will be activated:Configuration1 Setpoint 1 =

Distance (a)Code Cl 80*---Distance (a) plus radius (r)Exarnplecurrent radius (r) = minimum radiuscurrent distance between ultrasonic Sensor andsurface

9.7.4 Gain adjustment - radius SignalWhen selecting the dancer-Position control with diameterevaluation of the setpoint, the gain of the radius Signal

The following Codes are important for the adjustment of the radiusdetection:--:ode--:025:027--:049--:050--:180*220Z.1--lameIParameter (Factory setting

9.8Adjustment of the dancer-Position controller9.8.1 Setpoint ProvisionThe act. value Signal of the dancer-Position controller is set via theterminals

9.8.2 Winding or unwindingWinding from above or from belowThe command “unwinding from above” or “unwinding from below”is given by the CW/CCW reversal

9.9.1 Overlay of Position controllerThe function “overlay of position controller” is necessary for theStart of the winding-up process with the dancer

9.9.2Conversion of modulation of dancer-Position controller to fieldfrequencyCode Cl 91 is a calibration factor which is used to convert themodulation

To activate the diameter compensator the threshold which is to beset under C94 must be decreased so that the dancer-Positioncontroller tan be activate

1.0s{lOO ms)10.0 s10s11 SI100s1.0 s(100 ms}10s11 SI100 s(10)Diameter compensator activeDiameter compensator reset1.00 s ON-LINE10.0 s100s990 sSH + PRG

SpeciaI functionsl Dancer-Position controller with speed and diameterevaluationlDiameter detection via analog inputl Soft insertion of the dancer-Posi

9.12 Application: Tandem winder9.13.1 Digital frequency outputThe digital frequency output is required e.g. for a master Slavecoupling (two motors are

9.13 Application: Loop control with Speed adaption-_Among others, a loop control is required for the transport ofmaterial by means of two conveyor bel

9.14Signal flow Chart for dancer-Position control(CO05 = -201- or -202-)Keypad. LECOMramp rmes-

Ramp gelwamr cup”t =-0.lS9 owl.q,imultiplicalimmm Im,” sel.121

10 Torque controller10.1 FeaturesThe torque control is used to supply a torque which is proportionalto the setpoint, depending on a torque reference a

Block diagram-FieldfrequencyConditionslThe torque control tan only be used in the motor mode and inthe armature setting range (range of constant motor

:ode:005lame:onfigurationOpen-loop control, unipolar,Open-loop control, bipolar with additionalsetpoint‘arameter (Fectory sefting is printed in hold)O

Termi-Switch PositionuseLevellResolution1 RemarksnalI71 internal ground (GND) 18Master voltage or -lov to +lOVmaster current12 bit + sign(depending On

10.4Adjustment of the Io setpointIt is important that the Io current of the connected asynchronousmachine is set according to the description under ch

The quality of the control behaviour is set via the Vp-gain factorCO77 and the adjustment time Tn C078.Therefore the field frequency is reduced with a

2Technical data2.1General dataMains voltage:Output voltage:Output frequency:Chopper frequency:Threshold of the integrated brakechopperEnclosure:Ambien

10.7Signal flow Chart for torque control(CO05 = -2O- or -21-)PCO25250R80326 Cloffset 0Keypad, LECOM(nd for CO05 = -2.. -14., -159fdmin. ..ZOmA IGain

Ramp generator output =-Ramp generatorfor auick sh_lcleDeceleraficn tiramp generator inputl aJlPutsramp generatorwtfwf =ramp Qmerator inputStandardTi

11Code tableThe following table Shows which settings you tan enter underwhich Codes. For detailed explanations of the Codes and theirpossible function

-.--Zode--:005rlameZonfigurationParameter(Factory setting is printed in hold)-o--l--2--1 l--13-.14-.15-.20-,Zl-,201-202-Open-loop control, unipolar,Op

6kHz variable8kHz variable12kHz variable16kHz variableRated setpoint (PNmotor = PNunit)as from 100 Aquencylincremental encoder(preselection of the ana

-Code Name Parameter(Factory setting is printed in hold)CO30’ Constant for -l-512 pulses/Hz or Incrementslrev.digital-2-1024 pulses/Hz or increments/r

cceptanceee-9a31484141CCCCCCCCcCCCode Name Parameter(Factory setting is printed in bold):054Motor current x.x Aourettings--INFO: Actual-value display:

-Code NameCl00Preselection:Additionalacceleration /decelerationtimeCl01Accelerationtime for Cl 00Cl03Decelerationtime forCl00HCl05 cIecelerationtime f

:ode Name ParameterAcceptance see Your(Factory setting is printed in hold)page settings:112Preselection: -1.digital input ElSH +PRG 81freely-2- digita

-:ode Name--:119 Preselection:Monitoring:120IfunctionCl19:125*Baud rate:130 Enableadditionalramp times:131Ramp gener.stop:132Ramp-generator inpi=0:134

2.2DimensionsaBottom view2.3 Scope of deliveryThe scope of delivery includes:0frequency controller type 86XX-E0 setpoint Potentiometerl accessory kit

138Code NameParameterAcceptance see Your(Factory setting is printed in hold)page settingsCl80Distance +O.OOV-1 cl.oov(0.01 V} +lO.OO V ON-LINEradius

-LlcontrollervalueINFO: Process datum only readable via LECOMlenze139l

12 Serial interfacesThe frequency controllers tan communicate with superimposedhosts (PLC and PC) and the Lenze operating units 323 and 324 viathe ser

--12.2 LECOM2 interface (Option)For more sophisticated applications, you tan use a field busconnecting interface. In the programming section, this int

12.3.5 Baud rate (LECOMI)Under code Cl 25 you tan enter different baud rates.CodeCl25ParameterMeaning4% 9600 baud-l-4800 baud-2-2400 baud-3-1200 baud1

--I12.3.9 High resolution dataUnder Codes C380 to C382 you tan enter very precise setpoint andact. value with a resolution of 14 bit plus sign.Setpoin

12.4 Attribute tableIf you want to write programs yourself, the following table gives youinformation for the serial communication via LECOMl (LECOM-NB

Code DSSIP DT DEDIL LCM-RM! LCMlAIF- LCMZForm.PZDIndexCO00EPFIX32 14 RaVD -24575CO01E -FIX32 14RalwVD -24574CO02EP FIX3214RalwVD-24573CO03EP FIX3214Ra

Cl08 ]P1 Fix32Cl09 IA IPf FIX32jP1 FIX32[VD[ Cl32IE1 FIX32[Cl60 IEIS1 FIX32j 1,l-l*3LI,r1na1FIX32114i FIX27]Fia ,.-114IC165 jE) FIX32/Cl67JEJP} FIX321

147

--2.4Application as directedThe 8200 series consists of electrical devices which are designedfor application in industrial power installations.The con

Service1Fault indicationWhen a fault occurs, the Operation of the frequency controller isimmediately interrupted and the Signal “ready” is removed. Th

List of fault indications--Display onceypad.__3Cl3c5--X6IH3--:EO--J15--Xr>r‘rl . ..Pr4--PEr--EERDisplay onhost311j3‘2‘27491:aultIO fault;hort circ

2WarningA warning is displayed automatically under C067. During a warningthe Signal “ready” is removed, however, the Operation of thefrequency control

-4Checking the power StageThe measurements described below are to be carried out only byskilled specialists. Use a digital Voltmeter. The measuring va

Index-AAcceleration time 74Addjtional 86Additional, Enabling with control viakeypad or LECOM 87Additional,Programming 86Additional. Enabling with term

DGroup clrives 36Deceleration time 74Additionaj, Enabling with control viakeypad or LECOM 87Additional, Ti inputs 86Additional, enabling with termina

LLECOMZ 141LECOM-A/B 53; 140Level converter 2101 IP 53LECOMA/BLevel converter 2101 IP 140LECOM-LI 53Load-Change damping 98MMagnetizing-current control

QQuick stop 60RRamp generatorInput = 0 (RFG/E=O) 88Input = 0, Keypad or LECOM 88Input = 0, Terminal control 88Sshaped characteristic 98Stop, keypad or

Lenze GmbH & Co KG, Postfach 1013 52, D-31763 Hameln, Geschäftsfeld Elektronik, Standort: Groß Berkel,Hans-Lenze-Straße 1, D-31855 Aerzen, Tele

2.5 CE conformityWhat is the purpose of EC directives?EC directives are issued by the European Council and are intendedfor the determination of common

-2.5.1 EC Declaration of Conformity ‘95for the purpose of theEC Low-Voltage Directive (73/23/EEC)amended by:CE mark directive (93/68/EEC)The controlle

2.5.2 EC Declaration of Conformity ‘95for the purpose of the EC Directive relating toElectromagnetit Compatibility (89/336/EEC)amended by: First amend

Considered basic Standards for the test of noise immunity:-Hameln, 27/11/19954--l/-. . . . . . . . . . . . . . . . . . . . . . . ..I...i.

These Operating Instructions are valid for the units with the following nameplate data:8601 E.6x.6x.V0098602E.6x.6x.V0098603E.6x.6x.V0098604E.6x.6x.V0

2.5.3 EC Manufacturer’s Declarationfor the purpose of the EC Directive relating toMachinery (89/392/EEC)amended by: First amended directive (91/368/EE

-3Application-specific controller selection3.1Applications with extreme overload,peak torque up to 230% of the rated motor torque--For applications w

3.2Applications with high overload,peak torque up to 170 % of the rated motor torque- For applications which require a Standardoverload behaviour of a

-3.3Applications with medium overload,peak torque up to 135 % of the rated motor torque- For applications where only a small starting andoverload torq

4Handling4.1Mechanical installationThese frequency controllers must only be used as built-inunits.Install the controller vettically with the terminal

-4.2Electrical installationl The Controllers contain sensitive electrostatic compontents.Priior to assembly and Service operations in the area of thec

4.2.1 Motor protectionThe units do not have a full motor protection.For monitoring the motor temperature PTCs orthermal contactstan be used.The connec

--4.2.3 CE-typical drive SystemComponents of the CE-typical drive sytemController, RFI filter and mains Choke are mounted on oneassembly board.The Sys

Installationl Connect the Controller, mains fitter, and mains Choke to thegrounded mounting plate. Zinc-coated mounting plates allow apermanent contac

Part of the CE-typical drive System on mounting plate--.Ll LZ L3 Connection mains fuseLl LZ L3 Connection mains fuseIllPaint-free bare metalPaint-free

How to use these Operatinglnstructions...To locate information on specific topics, simply refer to the table ofcontents at the beginning and to the in

5Wiring5.1Power connections@ Gable protection(3 Mains contactor(3> Mains choke@ Mains filter@ Brake resistor@ Motor filterEine filter(3 Terminal St

-5.1.1Tightening torques of the power terminalsType8601...86058606,86078608...86118612,8613 8614,8615Tightening 0.6...0.8 Nm1.2...1.5 Nm1.5...1.8 Nm6.

52.1 Analog inputs and OutputsPA(unipolarR > 2.2ksetpoint)(bipolarsetpoint)Setpoint 2 Feedback Setpoint 1Monitor Outputs5.2.2 Further inputs and

5.2.3 Description of the analog inputs and OutputsAnalog inputs-~-erminalSwitch setting Use(factory setting)1Setpoint 2s,[-[Kl zrF j Setpoint 1, Maste

5.2.5 Digital inputs and OutputsThe functions for the digital inputs and Outputs shown below arefactory-set. To switch the Signal cables, only use rel

-Internal voltage supply (1 5V)Inputs:Input voltage:Input current:Outputs:Maximum voltage supply:Maximum output current:0 to 30 vLOW Signal:oto5vHIGH

5.2.6 Description of the digital iunputs and OutputsDigital inputsFreely assignable inputDigital Outputs34

52.7 Frequency output 6. fdIf you want to display, for example, the output frequency or thespeed of the drive via a digital display device, you tan us

5.3 Operation with DC-bus supply5.3.1 Connection of several drivesDrives which are supplied by a three-phase voltage tan also belinked via the termina

-5.4 ScreeningsCable screenings increase the noise immunity of the drive Systemand reduce the interfering radiation.The power and control terminals of

General safety and Operating Instructions for drive converters in conformity with the Low-Voltage Directive 79/23/EEC - 1. General In o

6AccessoriesAccessories are not included in the scope of supply.6.1Wake resistorsIn the generator mode, e.g. when decelerating the drive, themachine r

6.1 .lSelection of the brake resistorl The following combinations ensure-a maximum braking time of 15 seconds-a maximum relative duty time of 10%.l Th

.1.If the above conditions do not apply, you tan determine thesuitable brake resistor as follows:Determine the resistance:Resistance [Q] 2required bra

6.1.2 Technical data of brake resistorsAll listed brake resistors are equipped with an integratedtemperature monitoring. The brake contact which is sw

Moulded module resistors on heatsinkI ,,k-iIdbBrake resistorDimensionsResistance Order numberabCd eClkammmmmm mm mm mmmm370ERBM370R15OW 80240 70 225 9

6.2.1 Selection of the mains ChokelThie set permanent power of the controller is the reference forthe combination.Operation at rated power (factory se

6.2.2 Technical data of mains Chokesb-4kH-Mains Order no.a bc d ef k m n WeightChokemm mm mm mm mm mm mmkgi’A / 2.5mH ELN3-0250HOO71 120 1611 84 45 13

.-.6.3 Motor filterAdvantages of using a motor filter:. The motor filter reduces capacitive currents caused by parasiticcable capacitances.l The slope

6.3.1 Technical data of motor filterse4Design Aa-Design BWith motor currents z 55 A please use motor filters which areconnected in parallel.46lmze

---.6.4 Sine filterAdvantages of using a sine filter:l Sinusoidal output voltages to supply electronie devices.Please note:l Irrstall the sine filter

Table of contentsPlanningl Feiatures of the 8600 series variant dancer-Position control92 Technical data112.1 General data2.2 Dimensions2.3 Scope of d

6.4.1Technical data of sine filtersld-~---aIbAlDesign ADesign B48If you need a sine filter for higher currents, please contact thefactory.hue

6.5 Gable protectionCable protecting fuses for recommended Cross-sections:Controller type8601 - 036604,05 6606,076606,OQRated fuse current 16A20 A 35

6.6RFI filtersAdvantage of using a RFI filter:lReduction of high-frequent radio interference.Please note:l Because of the generation of leakage curren

6.6.2 Technical data of RFI filtersDesign A Design Ba- EFilter typeOrder number a b c d e f g mWeightDesign Ratedmm mm mm mm mm mm mm mmkgcurrentA 8.O

7Accessories for networkingWe will be pleased to send you futther information detailing theseaccessories on request.7.1 Connecting module 21 lOlB- Int

7.3 Connecting elements for Optical fibre cables-LECOM-LILenze offer a series of specially designed connection accessoriesfor the controllers, in Orde

8Initial switch onWhich settings are necessary for the drive to operate?-, :After mains connection the controller is ready to operate afterapprox. 0.5

Parameter setting1KeypadPlain text displayKeys1.1Key functionsDisplay of Status:Fieady for Operation (LED green)Imax-limit reached (LED red)Pulse inhi

2Basic Parameter settingProgramming of the frequency controller enables the drive to beadapted to your application. The possible settings are arranged

The arrow Position marks whether you are in the code or in theParameter level.v Press, until CO1 1 is displayedEL ” ’+ C ‘0 ‘1 ‘1 ’’ ’ ‘5 ‘0 ‘. ‘0 ’

6 Accessories386.1 Brake resistors6.1 .l Selection of the brake resistor6.1.2 Technical data of brake resistors6.2 Mains Chokes6.2.1 Selection of the

2.1 .lParameter setting by two CodesSome Parameters are set by two Codes. A preselection code isused to select the Parameter which is to be changed. T

-3Basic settings3.1Operating modeThe controllers of the 8600 series offer different interfaces. Fromthese you tan select each one for control and prog

3.1 .l Controller enableDepending on the selected operating mode (Cool) differentprocedures are necessary to enable the controller.Terminal control, i

_--In case of control via the keypad or the LECOM interface, quickstop tan also be (de-)activated via C042.Parameter (Factory setting is printed in bo

3.2 ConfigurationUsing code CO05 you tan determine the internal control structureand the use of the setpoint and act. value inputs. The followingconfi

3.2.1Example of how to select a configurationThe direction of rotation of the motor in a System is to bedetermined by the sign of the analog setpoint

Signal-flow Chart for Speed-controlled Operation(CO05 = -o-t0 -15)Keypad, LECOM(na bt Co05 = -2-. -14-. -15)I.’ Digital frequency (X5Jd -1-2. _ 5-T)-K

-Ramp generatorRamp generator output =ramp generator invut1--for quick stop&Deceleration timeRamp generator output =Ramp generator inputMbbTotal s

3.4 Features of setpoint 1An analog entry of setpoint 1 is possible via input Xl/terminal 8,otherwise it is entered via the keypad or the LECOM inter

-3.4.2 Digital frequency inputWith the corresponding configuration (CO05) you tan use theg-pole Sub-D socket X5 or X8 as digital frequency input, wher

4 Closed-loop speed control754.1 Analog act. value754.2 Digital act. value754.3 Frequency Pilot control764.4 Adjustment of the act. value gain784.4.1

3.5Features of setpoint 2Setpoint 2 tan only be provided via the differential inputXl/terminals 1,2, independently of the selected operating mode(Cool

GainSet the Signal gain after the offset adjustment.First apply that Signal to which you want to adjust the internal display(see offset). Then select

The Io control, also referred to a “magnetizing-current control”allows a considerabiy higher torque compared to the normal V/f-characteristic control,

-.--Vif-rated frequencyWith the V/f-rated frequency, the slope of the characteristic is set.The value to be entered under CO1 5 results from the motor

3.7.2 IO contra1“Io control” is especially suited for machines with a largebreakaway torque. Compared to the V/f-characteristic control itprovides con

3.8Minimum field freqUenCy fdminYou tan use Code CO10 to program a minimum output frequency.This changes the influence of the analog setpoint to setpo

3.10 Acceleration and deceleration times Tir, TlfThe ramp generators (main setpoint, setpoint 2) are programmedusing the acceleration and deceleration

--.-4Closed-loop speed controlFor a number of applications, the accuracy which tan be obtainedwith open-loop Speed control is often not sufficient.

Code NameParameter (Factory setting is printed in bold) AcceptanceCO26 Constant forCO25 = -1 -, -2-, -4-ON-LINECO25 (preselection of the analog inputs

-MtTorque characteristic of the motorStationaryOperationSetpoint = act. value-Output frequency-~~.~-~Pilot control of set-value/feedback Pt controjter

j.~..,,,,i_, .,>,:,,..,,;’9 Dancer-Position control: >‘.,,_j:,‘: .,_’9.1 Application examples.*‘\,b9.1.1 Winding drives,;> ,.’, ,. ,, .,, i

4.4 Adjustment of the act. value gainIf you use an incremental encoder for Speed control and you haveentered the encoder constant as described under 4

--.l Calculate the required act. value gain according to the followingequation:Required gain = active gainmeasured Speeddesired Speedl Enter the calcu

4.6Additional functionsFor special applications, you tan use a variety of additionalfunctions:Input integral action component = 0Using this function,

5Programming of the freely assignable inputs andOutputsMost of the inputs and outputs of the frequency controller arefreely assignable via their own C

[Code IName1 Parameter (Factoty setting is printed in bold)Function tan be changed via CO01Function tan be activated via terminalsindeoendentlv at CO0

-.5.2.3 DGinjection brakeIf you want to brake the drive fast, but do not want to use a brakechopper, you tan activate the DC-injection brake via the s

5.2.4 JOG frequenciesIf you need cer-tain fixed settings as main setpoint, you tan cal1programmed setpoints via the JOG frequencies. These JOGfrequenc

Enabling JOG frequenciesWith terminal control activate the assigned digital inputsaccording to the table below.The input with the smallest number is t

5.2.5 Additional acceleration and deceleration timesFor the ramp generator of the main setpoint (setpoint l/JOGfrequency) you tan cal1 additonal accel

Enabling the additional acceleration and deceleration timesWith terminal control activate the assigned digital inputsaccording to the table below.The

12 Serial intetfaces12.1 LECOMI interface X612.2 LECOM2 interface (Option)12.3 LECOM Codes12.3.1 Controller address12.3.2 Operating state12.3.3 Contro

5.2.6 Ramp generator stopWhile the drive is accelerated via the ramp generator of the mainsetpoint, you tan hold the ramp generator using the assigned

-5.2.9You tan store up to four different Parameter Sets, for examplewhen you want to process different material with one machine or ifyou want to run

With control and programming via keypad or LECOM interfacesyou tan Start the loading of a Parameter set under CO02. Under CO02you tan also load the fa

1:odeNameParameter (Facto- setting is printed in bold)Acceptancf;116Preselection: -l-Digital output AlSH + PRGfreely-2-Digital output A2assignable-3-

5.4.2 Maximum current reached, ImaxWhen the output current has reached the maximum current limitwhich is programmed under C022, the red LED on the key

The status of “pulse inhibit” is indicated by the illuminated yellowLED on the keypad and the permanently assigned digital outputterminal 45. Pulse in

5.5Monitor OutputsThe controller has two monitor Outputs (terminals 62 and 63), tooutput internal Signals as voltage or current Signals. The requireds

5.6Digital frequency output X9 (Option)-The connection of drives via digital frequency allows a simple andprecise control of multi-motor Systems. The

6Additional open-loop and closed-loopfunctionscontrol6.1Chopper frequencyThe controllers of the 8600 series offer the feature to adapt thechopper freq

-6.1 .lAutomatic chopper frequency reductionIf you want to operate the frequency controller with 4 kHz (Cl43 =-2- to -6-) or a higher chopper frequenc